Stainless steel fittings and valve body dimensions

Release Date:

2026-06-18


Stainless steel fittings and valve body dimensions
Operating conditions: 1. The material is 304 stainless steel round bar, cold-drawn structural steel, or forgings; 2. The shell is filled with fluid at a pressure of P; 3. The outer surface of the shell is cylindrical.

1. Tensile force F = PπD²/4
2. Effective engagement length of the thread (excluding chamfer): L = 1 + F / (πD4[τ] × 0.35) (L ≥ 3 × pitch)
L2 = 1 + F / (πD5[τ] × 0.35) (L2 ≥ 3 × pitch)
3. Optimal thread pitch P = L/5 to L/9
4. Mid-section shell wall thickness S1: Select based on the pressure P and the inner diameter D1, referring to the pressure‑resistant wall thickness of steel pipes.
(See page 333 for details.) When the pressure P is ≤160 bar, the minimum wall thickness shall be selected based on P = 160 bar.
To ensure safety under external forces.
5. End-shell wall thickness S2: S2 = 1.35 × S1 (for a circular shell)
6. Under the same pressure, the minimum wall thickness of a square or hexagonal tube is smaller than that of a circular tube.

P(MPa)

Fluid pressure inside the housing and fittings

F(N)

Tensile force on the housing and fittings caused by fluid pressure

D1–D6 (mm)

Inner diameter and outer diameter

D4, D5 (mm)

Pitch diameter of the connecting thread

L, L2 (mm)

Effective thread engagement length (excluding chamfer)

S1–S3 (mm)

Wall thickness

A(mm)

Step compression width

B(mm)

Stair thickness

C(mm)

Nut clamping thickness

[σL](MPa)

Allowable tensile stress (see valve material property data for details)

[σy](MPa)

Allowable compressive stress (see valve material property data for details)

[τ](MPa)

Allowable shear stress (see valve material property data for details)

K=A/D

K=1.2~1.4

Square tube and hexagonal tube
Cold-drawn steel processing

Square tube

Hexagonal tube

Wall thickness ratio S4/S2 =

0.8

0.9

7. Wall thickness S3 of the thread relief groove: Refer to the housing dimension table.
8. Calculate the compression width A of the step; the compressive stress σy in the step shall satisfy σy = F / compression area ≤ 0.8 × [σy].
4F/(π(D6-0.5)²-πD3²)≤0.8×[σy] (0.5 mm is the safety margin) A=(D6-D3)/2
9. Calculate the step thickness B (with a minimum value of 3.5 mm), ensuring that the shear stress in the step, τ = F / shear area, does not exceed 0.6 × [τ].
F/(πD³×(B-0.5))≤0.6×[τ] (0.5 mm is the safety margin)
10. Calculate the nut‑clamping thickness C; the bending section modulus is W = πD⁵(C − 0.5)²/6 (with 0.5 mm as a safety margin); the bending moment is M = F × (D₇ − D₃)/2, and M/W ≤ [σL].

Housing Dimensions Table (Unit: mm)

M

M2

Medium and low pressure: P ≤ 160 bar (when the pressure is ≥ 120 bar, the wall thickness in the casting table shall be increased by 20%)

F(N)

D1

D2

D3

S1≥

S2≥

S3≥

L≥

L2≥

A≥

B≥

C≥

M18*1.5

M24*1.5

4299

16

18.5

18.4

1.2

1.6

2.2

4.5

4.5

1.1

3.5

2.9

M20*1.5

M26*1.5

5278

18

20.5

20.6

1.3

1.8

2.3

4.5

4.5

1.2

3.5

3.1

M22*1.5

M28*1.5

6359

20

22.5

23.0

1.5

2

2.6

4.5

4.5

1.2

3.5

3.3

M24*1.5

M30*1.5

7539

22

24.5

25.2

1.6

2.2

2.6

4.8

4.5

1.3

3.5

3.5

M26*1.5

M33*2.0

8820

24

26.5

27.6

1.8

2.4

2.7

5.1

4.5

1.3

3.5

3.7

M27*2.0

M33*2.0

9499

24

27.5

27.6

1.8

2.4

2.7

6.0

6.0

1.4

3.5

3.9

M30*2.0

M36*2.0

11684

27

30.5

31.0

2.0

2.7

3.0

6.0

6.0

1.5

3.5

4.2

M33*2.0

M40*2.0

14095

30

33.5

34.4

2.2

3

3.2

6.2

6.0

1.5

3.5

4.4

M36*2.0

M45*2.0

16733

33

36.5

37.8

2.4

3.2

3.4

6.6

6.0

1.6

3.5

4.7

M39*2.0

M48*2.0

19597

36

39.5

41.4

2.7

3.6

3.6

7.1

6.0

1.7

3.7

4.9

M42*2.0

M52*2.0

22687

39

42.5

44.8

2.9

3.9

3.8

7.5

6.2

1.8

4.0

5.2

M45*2.0

M55*2.0

26002

42

45.5

48.2

3.1

4.2

4.0

7.9

6.6

1.9

4.2

5.5

M48*2.0

M58*2.0

29544

45

48.5

51.6

3.3

4.5

4.1

8.4

7.1

2.0

4.4

5.8

M52*2.0

M64*2.0

34619

49

52.5

56.2

3.6

4.9

4.4

9.0

7.4

2.1

4.7

6.1

M56*2.0

M68*2.0

40095

53

56.5

60.8

3.9

5.3

4.7

9.6

8.0

2.2

5.0

6.5

M60*2.0

M75*2.0

45973

57

60.5

65.4

4.2

5.7

5.0

10.1

8.3

2.3

5.3

6.9

M64*2.0

M78*2.0

52253

61

64.5

70.0

4.5

6.1

5.4

10.7

8.9

2.4

5.6

7.4

M68*2.0

M85*3.0

58935

65

68.5

74.6

4.8

6.5

5.7

11.3

9.3

2.5

5.9

7.9

M72*3.0

M90*3.0

66019

68

72.5

78.0

5.0

6.8

6.0

12.0

9.8

2.7

6.3

8.4

M76*3.0

M95*3.0

73504

72

76.5

82.8

5.4

7.3

6.4

12.6

10.2

2.8

6.6

9.0

 

Housing Dimensions Table (Unit: mm)

M

M2

High pressure P = 250 bar

F(N)

D1

D2

D3

S1≥

S2≥

S3≥

L≥

L2≥

A≥

B≥

C≥

M18*1.5

M25*1.5

6717

16

18.5

20.0

2.0

2.7

2.2

5.6

4.5

1.4

3.5

3.8

M20*1.5

M28*1.5

8247

18

20.5

22.6

2.3

3.1

2.5

6.1

4.6

1.4

3.5

4.0

M22*1.5

M30*1.5

9935

20

22.5

25.0

2.5

3.4

2.6

6.5

5.0

1.5

3.5

4.2

M24*1.5

M33*2.0

11780

22

24.5

27.6

2.8

3.8

2.6

7.0

5.3

1.6

3.5

4.5

M26*1.5

M36*2.0

13782

24

26.5

30.0

3.0

4.1

2.7

7.4

5.6

1.7

3.6

4.8

M27*2.0

M36*2.0

14841

24

27.5

30.0

3.0

4.1

2.7

7.7

6.0

1.8

3.9

5.2

M30*2.0

M40*2.0

18256

27

30.5

33.8

3.4

4.6

3.0

8.4

6.5

1.9

4.2

5.5

M33*2.0

M45*2.0

22024

30

33.5

37.6

3.8

5.1

3.2

9.1

6.9

2.0

4.5

5.9

M36*2.0

M48*2.0

26145

33

36.5

41.2

4.1

5.5

3.4

9.8

7.5

2.1

4.8

6.3

M39*2.0

M52*2.0

30620

36

39.5

45.0

4.5

6.1

3.6

10.5

8.0

2.2

5.1

6.7

M42*2.0

M56*2.0

35448

39

42.5

48.8

4.9

6.6

3.9

11.2

8.6

2.4

5.5

7.1

M45*2.0

M60*2.0

40629

42

45.5

52.4

5.2

7.0

4.2

11.8

9.1

2.5

5.8

7.6

M48*2.0

M64*2.0

46163

45

48.5

56.2

5.6

7.6

4.5

12.5

9.6

2.6

6.1

8.0

M52*2.0

M70*2.0

54091

49

52.5

61.2

6.1

8.2

4.9

13.4

10.2

2.8

6.5

8.5

M56*2.0

M75*2.0

62648

53

56.5

66.2

6.6

8.9

5.3

14.4

10.9

2.9

7.0

9.0

M60*2.0

M80*2.0

71832

57

60.5

71.2

7.1

9.6

5.7

15.3

11.6

3.1

7.4

9.7

M64*2.0

M90*3.0

81645

61

64.5

76.2

7.6

10.3

6.1

16.2

11.8

3.2

7.8

10.6

M68*2.0

M95*3.0

92085

65

68.5

81.2

8.1

10.9

6.5

17.1

12.6

3.4

8.2

11.4

M72*3.0

M100*3.0

103154

68

72.5

85.0

8.5

11.5

6.8

18.2

13.3

3.6

8.8

12.1

M76*3.0

M105*3.0

114850

72

76.5

90.0

9.0

12.2

7.2

19.1

14.0

3.8

9.2

12.7

 

Housing Dimensions Table (Unit: mm)

M

M2

High pressure P = 400 bar

F(N)

D1

D2

D3

S1≥

S2≥

S3≥

L≥

L2≥

A≥

B≥

C≥

M18*1.5

M30*1.5

10747

16

18.5

24.6

4.3

5.8

2.7

8.4

5.3

1.6

3.5

4.6

M20*1.5

M34*2.0

13196

18

20.5

27.6

4.8

6.5

3.1

9.1

5.7

1.7

3.8

4.9

M22*1.5

M38*2.0

15896

20

22.5

30.6

5.3

7.2

3.4

9.8

6.1

1.8

4.0

5.2

M24*1.5

M40*2.0

18848

22

24.5

33.6

5.8

7.8

3.7

10.5

6.7

1.9

4.3

5.6

M26*1.5

M45*2.0

22051

24

26.5

36.8

6.4

8.6

4.1

11.3

6.9

2.0

4.6

6.0

M27*2.0

M45*2.0

23746

24

27.5

36.8

6.4

8.6

4.1

11.8

7.3

2.1

4.9

6.4

M30*2.0

M48*2.0

29210

27

30.5

41.4

7.2

9.7

4.6

12.9

8.3

2.3

5.3

6.8

M33*2.0

M55*2.0

35239

30

33.5

46.0

8.0

10.8

5.1

14.0

8.7

2.5

5.7

7.4

M36*2.0

M60*2.0

41833

33

36.5

50.6

8.8

11.9

5.6

15.1

9.3

2.6

6.1

8.0

M39*2.0

M64*2.0

48992

36

39.5

55.2

9.6

13.0

6.1

16.2

10.1

2.8

6.6

8.6

M42*2.0

M68*2.0

56716

39

42.5

59.8

10.4

14.0

6.6

17.3

10.9

2.9

7.0

9.1

M45*2.0

M72*2.0

65006

42

45.5

64.4

11.2

15.1

7.2

18.4

11.7

3.1

7.4

9.8

M48*2.0

M78*2.0

73861

45

48.5

69.0

12.0

16.2

7.7

19.5

12.2

3.2

7.8

10.6

M52*2.0

M85*2.0

86546

49

52.5

75.0

13.0

17.6

8.3

20.9

13.1

3.4

8.4

11.4

M56*2.0

M95*2.0

100237

53

56.5

81.2

14.1

19.0

9.0

22.4

13.6

3.7

8.9

12.3

M60*3.0

M100*3.0

114932

56

60.5

85.8

14.9

20.1

9.7

24.1

14.7

3.9

9.6

13.2

M64*3.0

M105*3.0

130632

60

64.5

92.0

16.0

21.6

10.4

25.5

15.8

4.1

10.2

13.9

M68*3.0

M110*3.0

147337

64

68.5

98.0

17.0

23.0

11.0

27.0

16.9

4.3

10.8

14.6

M72*3.0

M120*3.0

165046

68

72.5

104.2

18.1

24.4

11.6

28.5

17.3

4.5

11.3

15.4

M76*3.0

M125*3.0

183761

72

76.5

110.4

19.2

25.9

12.2

29.9

18.4

4.7

11.8

16.1

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