Valve Component Parameters (I)

Release Date:

2026-06-18


1. Technical Requirements for Compression Springs

1. Both ends are tightly clamped and ground smooth for 3/4 of a turn, with one support ring at each end.
2. The spring’s length-to-diameter ratio H÷D ≤ 3.7 (H: free height, D: mean diameter)
3. Spring helix angle θ = 5–9°
4. Maximum spring deflection/compression deformation ≤ 82%
5. Spring index: D ÷ d = 4–15 (D: mean diameter of the spring, d: wire diameter)
6. Spring sleeve or mandrel guide height h = 1.5d (short guide)
7. Spring sleeve or mandrel guide clearance a

Mean diameter D (mm) 5 7 10 12 15 20 25 30 35 40 50 60
Clearance a (mm) 0.2 0.3 0.4 0.6 0.8 1.0 1.1 1.2 1.4 1.6 1.8 2.0

8. Spring Accuracy Grade Table

Spring accuracy class Level 1 Level 2 Level 3
Application Precision spring Ordinary spring ——
Specified height load F limit deviation ±0.05F ±0.1F ±0.15F
Outer diameter and inner diameter limit deviations
The helix ratio D/d = 4–8.
±0.01D
Minimum ±0.15 mm
±0.015D
Minimum ±0.2 mm
±0.025D
Minimum ±0.4 mm
Limit deviation of free height H
The helix ratio D/d = 4–8.
±0.01H
Minimum ±0.2 mm
±0.02H
Minimum ±0.5 mm
±0.03H
Minimum ±0.7 mm
Perpendicularity of the axis line to the end face, mm 0.02H 0.05H 0.08H

2> Spring steel wire material

Material Name Grade Operating temperature Shear modulus G Elastic modulus E
Silicon-manganese spring steel wire 60Si2MnA -40℃ to +200℃ 79GPa 206GPa
Stainless steel spring wire 304, 316 -200℃ to +300℃ 71GPa 193GPa
Nickel-based high-temperature spring steel wire X750 -200℃ to +600℃ 76GPa 213GPa

3> Butterfly spring guidance and pre-compression deformation amount

1. The guide for disc springs shall be provided by a guide rod or a guide sleeve. The guide clearance ‘a’ is shown in the table below, and internal guidance should be preferred for disc springs.

d or D Gap a d or D Gap a d or D Gap a d or D Gap a
0–16 0.2 >20–26 0.4 >31.5–50 0.6 >80–140 1
>16–22 0.3 >26–31.5 0.5 >50–80 0.8 >140–250 1.6

2. The pre-compression deformation amount f of the butterfly spring used for packing seal compression

f=0.6~0.8h 0 (h 0 =Flat deformation of the disc spring)

4> Minimum wall thickness of stainless steel cast housings (uniform wall thickness for pressure ratings of 25 bar to 100 bar)

Inner diameter D (mm) 25 30 35 40 45 50 55 60 65 70 75 80 85 90 100
Internal wall thickness A (mm) ≥2.8 ≥3.0 ≥3.2 ≥3.4 ≥3.6 ≥3.8 ≥3.9 ≥4.0 ≥4.2 ≥4.4 ≥4.7 ≥5.0 ≥5.3 ≥5.6 ≥6.2
End wall thickness B (mm) ≥3.1 ≥3.3 ≥3.6 ≥3.8 ≥4.1 ≥4.3 ≥4.5 ≥4.6 ≥4.9 ≥5.1 ≥5.5 ≥5.8 ≥6.2 ≥6.5 ≥7.2

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